Custom Patches

Create Something One Of A Kind

The experienced staff at Advantage Emblem and Screen Printing is ready to guide you effortlessly through the process of creating a stylish custom patch. Our graphic design team will use your idea and design specifications to create a computer generated image. We provide a choice of the following production methods to turn your design into a high-quality, lasting work of art. Minimum quantities apply.

Patch Types

An embroidered patch is created by stitching threads in different directions, densities, angles and colors onto twill fabric. Embroidered text should be ¼” or taller for a 3 inch patch and 3/8” for a 4 or 5 inch patch. For clear and visible lettering, use contrasting colors.

Combination patches bring together the fine detail of photo-realistic printed images with the quality and dimension of traditional stitched patches. The result is an amazing new look to a time-honored product! Learn more about combination patches by clicking here.

All elements of the design including the background, text and graphics are permanently printed on the patch. There is no limitation on the number of colors, text size or color gradients and no need to be concerned with the percentage of embroidery coverage. They’re washable, dry cleanable, and fade-proof.

PVC (Rubber) Patches are made from a polyvinyl chloride material.  They are durable, flexible, color stable and have a rubber-like feel.   PVC patches can be made in a variety of sizes and shapes.  Backing options include no backing, Heat Seal, 3M Adhesive Tape or Hook-side Velcro.  The most permanent method of attaching PVC patches to something is to sew them down and we can add a recessed groove around the border of the patch as a place for the sew down stitching to fall.

Patch Details

We can create patches of all types of shapes. Irregular shaped patches require a laser cut border. 

Patch size is determined by adding the length of the patch plus the width of the patch and dividing the sum by 2.

For example, a 3 inch by 5 inch patch has a patch size of 4 inch:  (3+5)/2=4 

Merrow border is the typical edge choice for regular shape patches such as circles, rectangles or ovals.

A laser cut border is required for irregular shape patches. There is no additional charge for patches stitched with a laser cut border.

Once the artwork is approved and you have confirmed the order quantity and payment information, please allow 3 -4 weeks for your custom patch order to ship out from our facility in Duluth, MN. If your order is needed sooner, ask about our special rush orders. Please let us know when requesting a price if your patches are needed for a specific event and date.

A pre-production sample of the stitched patch can be ordered for $65.00 plus shipping.  Please allow two weeks for the sample patch production.  Ordering a pre-production sample will add to the time required for the production of your order.

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The advantage of working with us

At Advantage Emblem & Screen Printing, we take pride in crafting products of the highest quality, with seamless design and an appealing price point. We are eager to discuss what we can do for you and will gladly take on the challenge of earning your loyalty.